Trelleborg Archives

Trelleborg DrainLining
Full-Length Sewer Rehabilitation of Main- and House Sewer DN 30 – DN 1000 by Inversion method

The DrainLiner method is best suited for the complete renovation of buried damaged gravity sewer pipes and pressurized pipelines.

Perfectly matched and partly proprietary components ensure optimal results in the lining of:
- House sewers and lateral pipes
- Pipes inside buildings
- Main lines in the public area
In nominal diameters from DN 30 to DN 1600 up to DN 800 to handle with Inversion drums DIBt approval for DN 100 to DN 400

Applications:
- Leakage with or without groundwater infiltration or exfiltration at pipe joints, pipe walls, lateral junctions etc.
- Offset pipes, cracks and debris, ruptures
- Mechanical wear
- Corrosion
Benefits:
- Efficient time-saving installation
- Repairs damage in the pipe and joint regions even against strong infiltration.
- Enables installers to close obsolete lateral junctions.
- Repairs circular and egg-shaped pipes made of concrete, asbestos cement, plastics (PVC, PP, HDPE), cast iron, ductile cast iron, reinforced concrete and vitrified clay.
- Repairs entire pipe runs with size changes in between
- Long service life due to high-quality materials
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Trelleborg DrainSystems
Certified pipe rehabilitation solutions from the drain to the treatment plant

The DrainSystems range covers almost the entire scope of necessary repair and renovation measures in a pipe system. There are sophisticated solutions to almost any problem:

Trenchless methods (“no-dig technologies”) are a both practical and economical alternative to full-scale replacements especially in industrialised nations, large cities and agglomerations having a dense network of sewers. In contrast with conventional repair techniques involving digging up the streets, they contribute a lot to energy savings and climate protection by avoiding dust and CO² emissions from construction operations and traffic jams.
- No social disruption (roads, pedestrians)
- No nuisances for residents/neighbours from noise, smell, or dirt
- No or just brief disruption of operations (industrial plants)
- Low overall cost
- Potential to prevent full rehabilitation or full renewal, and thus to avoid essentially higher costs, by early renovation (preventive action)
- Compliance with current standards and regulations by certified methods
- High rehabilitation potential by sectional repair of part lengths or full renovation of longer pipe runs
Due to its unique product range of certified building products in the field of trenchless pipe rehabilitation solutions, Trelleborg has developed a unique selling proposition from which customers and users can also now profit.

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Trelleborg DrainMtH Liner
The unique Main to House sewer lining system

Trenchless Rehabilitation system for the sealing and stabilizing of lateral connections and the lateral pipes from the main sewer to the house – based on the CIPP Lining technology.

The benefits at a glance:
- No-Dig method
- No need to enter private property
- Max. rehabilitation length: 30 m / 98 ft
- Max. line distance between access manhole and lateral junction: 150 m / 492 ft
- Connection angle: 30° – 90
- Easy to position
Highly flexible liner material
- Negotiates bends up to 90°
- Excellent mechanical properties, exceeding requirements of ASTM
- 100% steam resistant
Main pipe diameters:
- Packer Type 0 : DN 135 – DN 150 | 5″ – 6″
- Packer Type I : DN 200 – DN 225 | 8“ – 9“
- Packer Type II : DN 250 – DN 350 | 10″ – 14″
- Packer Type III: DN 400 – DN 600 | 16″ – 24″
Lateral diameter:
DN 100 – DN 200 / 4“ – 8“
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Trelleborg DrainLCR-B
New Method for the Lateral Connection Repair of Underground House Sewers and Downpipes in Buildings

Main Pipe DN 100 – DN 200
Lateral DN 50 – DN 200 (at 30° – 90°)

Trenchless repairs of lateral connections are rather tricky jobs to do. Many commonly available packer systems cannot cope with pipes having diameters of rarely more than DN 100 – and sometimes even additional pipe bends. Until the recent past, no repair system in the DN 100 to DN 150 range had been available for sealing junctions of down pipes, house sewers and lateral pipes, i.e. pipe sizes of DN 50 to DN 150.

With LCR-B (“B” stands for building), Trelleborg managed for the first time ever to scale down to lateral and house sewer sizes the LCR-S method (“S” stands for sewer) known from main line rehabilitation, in which a packer is used to invert a fibreglass “hat” profile into the main/lateral interface. As an alternative to the specifically developed hat profile, it is also possible to use a liner of the appropriate size.

The LCR-B hat profile in the main pipe seals the interface between the two pipe systems with its rim only, whereas the LCR-B liner is designed as a short liner in the down pipe or house sewer. The standard lateral repair length is 300 mm – the new LCR-B packer model allows a maximum repair length of 1300 mm.

The LCR-B liner and hat material is suitable for steam curing and has high mechanical properties and very good sealing capabilities. In order to reduce the curing time, Trelleborg Pipe Seals is offering a steam generator (SteamGen V3).

Behaviour in bends
Depending on the actual host pipe run or on wrinkles formed in the installed liner:
45° for DN 100 main line
90° for DN 125 or larger main line
Wall thickness of 2 to 3 mm

Benefits
- Meets practical needs: Successful repairs with little equipment needs only, even in the presence of bends.
- Price advantage: Low investment cost, because you need to buy just the packers actually required.
- Practical: The low-weight mobile unit with low space requirements can be placed even in a small car.
- Flexibility: The job can be done with air push rods; no carriage needed.
- Accessibility: The LCR-B packers can be folded as required.
- No risk of fire: The resin system used for the liner system is self-extinguishing.
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Trelleborg DrainLCR-S
Method for the Sectional Renovation of Lateral Junctions and Pipes in the Main Sewer Line

Main pipe: DN 130 to DN 600
Lateral pipe: DN 100, 125, 150 and 200 at 30° to 90°

The DrainLCR-S system is used to repair and permanently seal main/lateral interfaces and connections up to 500 mm from the mainline down into the lateral.

The system can use either an LCR-S hat profile or an LCR-S liner.

The main-to-lateral interface in the main pipe is sealed only by the rim of the LCR-S hat profile, while the LCR-S liner in the main pipe is designed as a short liner.

Benefits:
- Reliable to install:
  1. Inversion is not possible until positive engagement of the pathfinder.
  2. The signal will not sound until complete inversion.
- Technical advance: Only the inversion process allows pipe bends and offset joints to be relined.
- Meets practical needs: Successful repairs are possible with little equipment needs only, even in the presence of groundwater.
- Price advantage: Low investment cost, because you need to buy just the packers actually required.
- Practical: The low-weight mobile unit with low space requirements can be placed even in a small car.
- Flexible: It is also possible to use air push rods or a carriage.
- Accessibility: The LCR packers can be folded as required inside the manhole.
- User-friendly equipment: The LCR packers can be converted to other sizes as required.
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Trelleborg Drain Packer Patch Kit
A perfect start into “No-Dig” business

You always need high-quality equipment to obtain high-quality results. The equipment tailored to the needs of the Trelleborg ShortLiner system offers all that is necessary to achieve high-quality results.

The Trelleborg ShortLiner Patch Kit simplifies your work. Available in various configurations, it’s ready to tackle single repairs in pipes ranging from 100 mm to 375 mm in diameter and repair lengths from 0.6 meters to 1.5 meters.

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$181.50 – $275.00
Trelleborg Resin Systems
Resin systems for full rehabilitation and sectional renovation of pipes and sewers.

Trelleborg Pipe Seals manufactures high-quality resin systems for the rehabilitation of sewers and wastewater pipes.

Three basic resin types are available:
- EpoxyResins for CIPP lining applications; and
- SilicateResins for lateral connection repairs and patches. Available in fast WOI, Winter and Summer.
Trelleborg ResinSystems have gained worldwide acceptance and are very popular among installers due to their patented technology and their permanently high quality.

Our broad range of resins and hardeners offers you the optimal solution for any case of repair (e.g. extreme infiltration).

Trelleborg Resin Systems

Two-component resin mixture made of component A (synthetic resin) and B (hardener)

Trelleborg EPROPOX resins are used in the Trelleborg DrainLiner methods (CIPP liners) as well as in the Trelleborg DrainLCR methods.

To be able to meet the varied needs of our installers, we developed a multitude of epoxy resin systems geared to specific applications.

These systems stand out for their improved mechanical properties, e.g. flexural modulus, flexural stress, TG and reduction factor, which are considerably higher than those found in conventional resin systems.

Thanks to their viscosity and surface tension, all EpoxyResin systems are extremely easy to handle, penetrate carrier materials quickly and provide very good mechanical properties and chemical strengths after final cure. Both filled and unfilled resin systems are available, depending on the particular application.

Silicate Resin Systems

These resin systems are used especially for lateral connection and short repairs (DrainLCR and DrainPacker).

They are easy to handle and quick to install and stand out for their good mechanical properties and chemical resistance after final cure.

The patented two-component resin mixture is made up of the components B (resin) and A (hardener) at a mixing ratio of 2:1 (by volume).

Benefits:
- Cures at ambient temperature within about 1 to 3 hours (cure times can be controlled and adjusted)
- Excellent performance both at extremely high and at extremely low temperatures
- Very good resistance to acids and caustics (pH 1 – 13.5) after final cure
- High temperature resistance of short/CIPP liner after final cure
- No volatile organic compounds (styrene free)
- Excellent adhesion to many pipe materials like vitrified clay, plastic, steel etc. with a close frictional and positive fit to HDPE pipes
- Virtually no shrinkage (<0.6%)
- Can be used at a wide range of ambient temperatures
- Excellent performance both at extremely high and at extremely low temperatures
- Expected service life of more than 50 years as proven by 10,000-hour test
- The cured resin is self-extinguishing and can thus be used in critical areas such as airports and tunnels
- Tested by independent bodies (IKT – Gelsenkirchen, WRc UK)
- In compliance with international standards such as DIBt, ASTM, WIS and DIN EN
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Trelleborg Drain Liner End Seal
Prevents infiltration between Liner and Host Pipe.

The Drain Liner End Seal utilizes the patented Slotted Band® to provide maximum sealing force with a minimum reduction in pipe diameter. This unique design captures the rubber and compresses it against the host pipe and new CIPP liner creating a permanent mechanical seal.

The patented Slotted Band is constructed from a single piece of Stainless Steel (EN 1.4307) precisely rolled to match the diameter of the CIPP liner. The unique shape of the Slotted Band provides the maximum amount of strength and sealing force with the least possible thickness.

The band is then expanded using a hydraulic expansion tool. As the band expands the integral latching mechanism progresses from slot to slot, positively locking on each one until the next one is reached. There is an audible click created by the spring/rubber interaction as the band is expanded into place.

Benefits
- Manufactured from EPDM Rubber and Stainless Steel to withstand the harsh sanitary sewer environment.
- Complies with material property requirements of ASTM C923
- Quick and easy to install
- Eliminates Infiltration/Exfiltration between the Liner and Host Pipe
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Trelleborg Drain Internal Joint Seal
Designed to restore joint integrity.

Pipe and manhole joints generally experience higher ground water pressure than the grade adjustment area of a manhole. When infiltration occurs due to deflection, offset or corrosion, the Internal Joint Seal is specifically designed to reestablish watertight conditions.

A = The portion of the seal which covers the pipe or manhole defect
B = The complete width of the seal once installed (includes the band compression area)

Benefits:
- Can be used in concrete, HDPE and most other types of pipe
- Installs easily with torque wrench and socket
- Extension seals available to expand coverage area
- WedgeLock expansion bands create a watertight seal capable of withstanding 10 m of external head pressure
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Trelleborg Drain Flexrib Manhole Seal
Eliminates Inflow and Infiltration.

The grade adjustment area of the manhole is the first to suffer deterioration caused by freeze/thaw cycles, traffic loading, thermal expansion and contraction of the surrounding pavement and other external forces.

The solution for this problem is the DRAIN Flexrib Manhole Seal.

Benefits:
- Creates a watertight seal between the frame casting and top of the manhole cone
- Allows the Seal to move vertically and/or laterally while maintaining a watertight seal
- Made from a premium quality rubber compound and available in four widths.
- Patented Waveband technology creates a more effective seal by concentrating the compressive force of the expansion band. The rubber is “captured” between the band and the concrete.
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A perfect start into “No-Dig” business

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Trelleborg Resin Systems

Silicate Resin Systems

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