Pipeline Plugs, Testing & Rehab Equipment Archives - Page 2 of 2

Trelleborg DrainLCR-B
New Method for the Lateral Connection Repair of Underground House Sewers and Downpipes in Buildings

Main Pipe DN 100 – DN 200
Lateral DN 50 – DN 200 (at 30° – 90°)

Trenchless repairs of lateral connections are rather tricky jobs to do. Many commonly available packer systems cannot cope with pipes having diameters of rarely more than DN 100 – and sometimes even additional pipe bends. Until the recent past, no repair system in the DN 100 to DN 150 range had been available for sealing junctions of down pipes, house sewers and lateral pipes, i.e. pipe sizes of DN 50 to DN 150.

With LCR-B (“B” stands for building), Trelleborg managed for the first time ever to scale down to lateral and house sewer sizes the LCR-S method (“S” stands for sewer) known from main line rehabilitation, in which a packer is used to invert a fibreglass “hat” profile into the main/lateral interface. As an alternative to the specifically developed hat profile, it is also possible to use a liner of the appropriate size.

The LCR-B hat profile in the main pipe seals the interface between the two pipe systems with its rim only, whereas the LCR-B liner is designed as a short liner in the down pipe or house sewer. The standard lateral repair length is 300 mm – the new LCR-B packer model allows a maximum repair length of 1300 mm.

The LCR-B liner and hat material is suitable for steam curing and has high mechanical properties and very good sealing capabilities. In order to reduce the curing time, Trelleborg Pipe Seals is offering a steam generator (SteamGen V3).

Behaviour in bends
Depending on the actual host pipe run or on wrinkles formed in the installed liner:
45° for DN 100 main line
90° for DN 125 or larger main line
Wall thickness of 2 to 3 mm

Benefits
- Meets practical needs: Successful repairs with little equipment needs only, even in the presence of bends.
- Price advantage: Low investment cost, because you need to buy just the packers actually required.
- Practical: The low-weight mobile unit with low space requirements can be placed even in a small car.
- Flexibility: The job can be done with air push rods; no carriage needed.
- Accessibility: The LCR-B packers can be folded as required.
- No risk of fire: The resin system used for the liner system is self-extinguishing.
Please contact us for price & availability.

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Cherne Air-loc® Leak Locator Plugs
Air-Loc® leak locator plugs are designed for both low-pressure sewer line acceptance tests as well as leak location testing. Air-Loc® plugs can also be used to block flow by simply plugging the fill and readback ports.

Features:
- Eye bolts on both ends
- Easy-to-use quick-disconnect hose connections
- Rupture discs available
- Cross-biased cording on sizes 375-750mm, 600-1050mm, and 1000-1500mm
“Front” Air-Loc® Leak Locator Plugs also come equipped with:
- Color-coded inflation ports
- Removable air fittings
- Flexible internal hoses
- Field replaceable sleeves
Sizes:

AIR LOC LEAK LOCATOR PLUG 200-300MM, AIR LOC LEAK LOCATOR PLUG 300-450MM, AIR LOC LEAK LOCATOR PLUG 150-300MM

This product is a special order. Please contact us for price and availability.

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Cherne i2 Series Plugs
Cherne i2-Series plugs are designed to meet the size and expansion needs of Australian markets, offering enhanced safety and performance with a robust, optimised design.

Available in various sizes, these compact plugs are made from premium natural rubber with full body cording, ensuring reliable, high-quality performance even in constrained spaces.

Please contact us for price and availability.

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Out of Stock
Smoke Generating Devices
TEMPORARILY OUT OF STOCK

Cherne Smoke Generating Devices (SGD), or “smoke bombs”, produce a thick, dense smoke that is highly effective for performing smoke tests. Smoke generating devices are time proven, simple to use, and can be used by themselves or with most smoke blowers on the market today.

Features:
- Produces a thick, dense smoke
- Time-proven
- Simple to use
- Can be used with most smoke blowers
- 3 minute bombs available with a double wick that allows units to be strung together for a longer smoke time
Available in:

30 Second (115 cubic meters)

60 Second (225 cubic meters)

3 minute double wick

Sold Individually
$14.87 – $30.18
Trelleborg DrainLCR-S
Method for the Sectional Renovation of Lateral Junctions and Pipes in the Main Sewer Line

Main pipe: DN 130 to DN 600
Lateral pipe: DN 100, 125, 150 and 200 at 30° to 90°

The DrainLCR-S system is used to repair and permanently seal main/lateral interfaces and connections up to 500 mm from the mainline down into the lateral.

The system can use either an LCR-S hat profile or an LCR-S liner.

The main-to-lateral interface in the main pipe is sealed only by the rim of the LCR-S hat profile, while the LCR-S liner in the main pipe is designed as a short liner.

Benefits:
- Reliable to install:
  1. Inversion is not possible until positive engagement of the pathfinder.
  2. The signal will not sound until complete inversion.
- Technical advance: Only the inversion process allows pipe bends and offset joints to be relined.
- Meets practical needs: Successful repairs are possible with little equipment needs only, even in the presence of groundwater.
- Price advantage: Low investment cost, because you need to buy just the packers actually required.
- Practical: The low-weight mobile unit with low space requirements can be placed even in a small car.
- Flexible: It is also possible to use air push rods or a carriage.
- Accessibility: The LCR packers can be folded as required inside the manhole.
- User-friendly equipment: The LCR packers can be converted to other sizes as required.
Please contact us for price & availability.

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Cherne Air-Loc® Hydrostatic Test Pump
Hydrostatic Test Pumps are designed for pressure testing water lines and sewer force mains as prescribed by AWWA Standard C600 Installation of Ductile-Iron Water Mains and C605 Installation of PVC Pressure Pipe.

Aqua-Loc® Hydrostatic Test Pumps are designed to be the most user friendly in the industry. Both Diaphragm and Piston Style pumps are available and come powered by either a Honda or Briggs & Stratton engine.

Aqua-Loc® Hydrostatic Test Pump:
Diaphragm Style – Features:
- Honda or Briggs Engine with low oil shut off
- Hypro® Twin diaphragm pump – 9.5 gpm/550 PSI
- Handles up to 10% chlorine solutions
- May be run dry
- Test pressures can be set from 100-550 psi
- Integral manifolds – eliminates leak points
- Enclosed gear reduction – excellent heat dissipation
- Pulsation dampener – no need to surge tank
Equipped with:
- Heavy-duty frame
- Hydraulic quick-disconnect – brass, swivel fitting
- Inline strainer – easy to clean clear bowl
- Clear hose – flow verification
- Silicone filled test gauge w/stainless steel case
This product is a special order. Please contact us for price and availability.

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Trelleborg Drain Packer Patch Kit
A perfect start into “No-Dig” business

You always need high-quality equipment to obtain high-quality results. The equipment tailored to the needs of the Trelleborg ShortLiner system offers all that is necessary to achieve high-quality results.

The Trelleborg ShortLiner Patch Kit simplifies your work. Available in various configurations, it’s ready to tackle single repairs in pipes ranging from 100 mm to 375 mm in diameter and repair lengths from 0.6 meters to 1.5 meters.

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$181.50 – $275.00
Trelleborg Resin Systems
Resin systems for full rehabilitation and sectional renovation of pipes and sewers.

Trelleborg Pipe Seals manufactures high-quality resin systems for the rehabilitation of sewers and wastewater pipes.

Three basic resin types are available:
- EpoxyResins for CIPP lining applications; and
- SilicateResins for lateral connection repairs and patches. Available in fast WOI, Winter and Summer.
Trelleborg ResinSystems have gained worldwide acceptance and are very popular among installers due to their patented technology and their permanently high quality.

Our broad range of resins and hardeners offers you the optimal solution for any case of repair (e.g. extreme infiltration).

Trelleborg Resin Systems

Two-component resin mixture made of component A (synthetic resin) and B (hardener)

Trelleborg EPROPOX resins are used in the Trelleborg DrainLiner methods (CIPP liners) as well as in the Trelleborg DrainLCR methods.

To be able to meet the varied needs of our installers, we developed a multitude of epoxy resin systems geared to specific applications.

These systems stand out for their improved mechanical properties, e.g. flexural modulus, flexural stress, TG and reduction factor, which are considerably higher than those found in conventional resin systems.

Thanks to their viscosity and surface tension, all EpoxyResin systems are extremely easy to handle, penetrate carrier materials quickly and provide very good mechanical properties and chemical strengths after final cure. Both filled and unfilled resin systems are available, depending on the particular application.

Silicate Resin Systems

These resin systems are used especially for lateral connection and short repairs (DrainLCR and DrainPacker).

They are easy to handle and quick to install and stand out for their good mechanical properties and chemical resistance after final cure.

The patented two-component resin mixture is made up of the components B (resin) and A (hardener) at a mixing ratio of 2:1 (by volume).

Benefits:
- Cures at ambient temperature within about 1 to 3 hours (cure times can be controlled and adjusted)
- Excellent performance both at extremely high and at extremely low temperatures
- Very good resistance to acids and caustics (pH 1 – 13.5) after final cure
- High temperature resistance of short/CIPP liner after final cure
- No volatile organic compounds (styrene free)
- Excellent adhesion to many pipe materials like vitrified clay, plastic, steel etc. with a close frictional and positive fit to HDPE pipes
- Virtually no shrinkage (<0.6%)
- Can be used at a wide range of ambient temperatures
- Excellent performance both at extremely high and at extremely low temperatures
- Expected service life of more than 50 years as proven by 10,000-hour test
- The cured resin is self-extinguishing and can thus be used in critical areas such as airports and tunnels
- Tested by independent bodies (IKT – Gelsenkirchen, WRc UK)
- In compliance with international standards such as DIBt, ASTM, WIS and DIN EN
Please contact us for price & availability.

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Out of Stock
EHLE Smoke Machine
‘Fog-smoker’ is a compact but powerful unit with integrated fan. This unit is especially suited for professional inspection of tubes, sewers, and tanks to locate leaks and wrong connections.

10 different air and fog volumes can be selected at the control panel (soft keyboard). The fog fluid creates a dense white fog, but no health hazard.
Technical data:
- Dimensions (L x W x H) : 560 x 295 x 350mm
- Weight (incl. 5 l fluid) : 21.5kg
- Max. power consumption : 2,400 Watt (230 or 110V)
- Fluid consumption : with max. output : 120 ml/min
- With permanent operation : 35 ml /min
- Air output: about – 3,000 lpms
Accessories Available:
- Plastic hose DN 50mm with “Storz C” coupling and guiding tube.
- 5 litres fogging fluid in a container
- Rugged transport case
Please contact us for price & availability.

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EHLE Safety Data Sheet
$7,012.50
Smoke Fogger Fluid
Smoke/Fogger fluid that produce thick, dense smoke to effectively perform smoke tests.

Two types of smoke/fogger fluid Available
- 20L Petroleum based smoke fluid – Suits petrol smoke blower
- 25L Glycols and water based fogger fluid – Suits electric smoke blower
White Oil
$247.50 – $356.40
Trelleborg Drain Liner End Seal
Prevents infiltration between Liner and Host Pipe.

The Drain Liner End Seal utilizes the patented Slotted Band® to provide maximum sealing force with a minimum reduction in pipe diameter. This unique design captures the rubber and compresses it against the host pipe and new CIPP liner creating a permanent mechanical seal.

The patented Slotted Band is constructed from a single piece of Stainless Steel (EN 1.4307) precisely rolled to match the diameter of the CIPP liner. The unique shape of the Slotted Band provides the maximum amount of strength and sealing force with the least possible thickness.

The band is then expanded using a hydraulic expansion tool. As the band expands the integral latching mechanism progresses from slot to slot, positively locking on each one until the next one is reached. There is an audible click created by the spring/rubber interaction as the band is expanded into place.

Benefits
- Manufactured from EPDM Rubber and Stainless Steel to withstand the harsh sanitary sewer environment.
- Complies with material property requirements of ASTM C923
- Quick and easy to install
- Eliminates Infiltration/Exfiltration between the Liner and Host Pipe
Please contact us for price & availability.

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Cherne Plug Inflation Hoses
Inflation extension hoses to suit Cherne Plugs
- Suit plugs up to 381mm
- Schrader valve connection
- Available in sizes from 3M up to 20M
$48.62 – $145.20
Trelleborg Drain Internal Joint Seal
Designed to restore joint integrity.

Pipe and manhole joints generally experience higher ground water pressure than the grade adjustment area of a manhole. When infiltration occurs due to deflection, offset or corrosion, the Internal Joint Seal is specifically designed to reestablish watertight conditions.

A = The portion of the seal which covers the pipe or manhole defect
B = The complete width of the seal once installed (includes the band compression area)

Benefits:
- Can be used in concrete, HDPE and most other types of pipe
- Installs easily with torque wrench and socket
- Extension seals available to expand coverage area
- WedgeLock expansion bands create a watertight seal capable of withstanding 10 m of external head pressure
Please contact us for price & availability.

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Cherne Test Pumps
Air-Max™ Test Pump
- Gauge raised from base for protection
- Durable Steel Barrel
- Textured steel base prevents pump from slipping
- Durable, no-kink hose
Air-Max™ Pro HV Test Pump
- Larger barrel diameter – fewer strokes per inflation
- Contoured solid wood handle
- Forged steel construction for extra toughness
- Gauge with molded rubber cover
- Traditional metal thumb lock
- 3′ hose with strain-relief
$64.26 – $96.67
Trelleborg Drain Flexrib Manhole Seal
Eliminates Inflow and Infiltration.

The grade adjustment area of the manhole is the first to suffer deterioration caused by freeze/thaw cycles, traffic loading, thermal expansion and contraction of the surrounding pavement and other external forces.

The solution for this problem is the DRAIN Flexrib Manhole Seal.

Benefits:
- Creates a watertight seal between the frame casting and top of the manhole cone
- Allows the Seal to move vertically and/or laterally while maintaining a watertight seal
- Made from a premium quality rubber compound and available in four widths.
- Patented Waveband technology creates a more effective seal by concentrating the compressive force of the expansion band. The rubber is “captured” between the band and the concrete.
Please contact us for price & availability.

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Cherne Poly-Lift Lines with Gauge
Poly-Lift Line with Gauge:
- Dampened gauge: helps prevent “peg-out” damage
- Heavy-duty rubber gauge cover protects gauge face
- 3/8″ ID hose for quick inflate/deflate
- Quick-dump valve for easy deflation
- Quick disconnect design for easy installation
- Designed for use with plugs with removable inflator valve and eye bolt
Available in 6m, 9m and 12m
$801.79 – $1,084.16
Cherne Big Mouth Flow Through Plugs
Big-Mouth® plugs serve multiple applications. Great for gravity bypassing or bypass pumping.

Sizes available:

150mm 4″ M BYPASS, 150-250MM 4″ M BYPASS, 200-250MM 4 M BYPASS, 200-300MM 4″ M BYPASS, 200-300MM 6 M BYPASS, 250-300MM 6 M BYPASS, 300-380MM 6 M BYPASS, 300-450 W/8 IN. NPT, 300-450mm 6″ M BYPASS, 375-525MM 6 M BYPASS, 450-600MM – 8 NPT BYPASS, 450-600MM 6 M BYPASS, 450MM 15 OD BYPASS

Please contact us for other quote on price and availability on larger sized plugs.

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$910.60 – $4,871.64
TEST BALL 15 URETHANE 375 mm PILLOW
Cherne’s Pillow-Style Test-Ball® and Muni-Ball® plugs are great for blocking sewer flow and can also be used for sewer air testing. Made from heavy-duty elastic urethane, these plugs are lightweight, flexible, chemical and petroleum-resistant, and will fit through small diameter openings. Pillow-style plugs can be tethered with the attached tether bars, and will work in all types of pipe, including ductile iron sizes.

Features:
- Equipped with a special 9M inflation hose, read-back line and gauge
- A repair kit is available to fix small tears and punctures
$3,433.33
Cherne Multi-Size High Pressure Plugs
Exclusively from Cherne, Multi-Size High Pressure Plugs.

Features:
- Multi range use (6 plugs will cover pipe sizes from 4″ to 32″)
- Unlike single sized products, Cherne’s new HP plug has the rubber and metal bonded eliminating fears of separation or rolling off resulting from high backpressures.
- Aramid fiber construction
- Optimized design using steel, aramid and natural rubber to ensure longevity and robust construction
- Cherne recommends using water to inflate these new high pressure plugs
- Removable and field repairable hardware
- Safety/Over-inflation device
- Made in USA
This product is a special order. Please contact us for price and availability.

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Cherne Protective Sleeves
Protective Sleeves

Greatly reduces possibility of damage to plug due to debris and sharp objects in the pipe. The protective sleeve also protects plugs when the pipe is degraded. Works particularly well in coastal areas where oysters and barnacles are present.

Features:
- Extends plug life
- Eliminates superficial cuts on plugs
- Great for rental distributors & frequent users
- Maintains back pressure ratings
- Easy to install without special tools
Sizes available:

300-600MM i SERIES, 380-800MM, DN600-1200MM, 1200-1800MM, 600-1500MM, 1400-2400MM, 500-1000MM

This product is a special order. Please contact us for price and availability.

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MONITOR WELL LOCK PLUGS

Cherne® Monitor Well™ Locking Plugs feature a high-quality, petro-chemical resistant design to seal monitor wells.

Padlock not included.

$76.36 – $227.59
Out of Stock
MUNI BALL i SERIES
Cherne I-Series plugs include a host of improvements designed to make our plugs easier and safer to operate. Continued innovation is why Cherne has always been referred to as the best in the business!

Sizes available below.

Please note that larger plugs may require a special order. Please contact us for price and availability.
- MUNI BALL i SERIES 100-200mm 3/4″ M BYPASS
- MUNI BALL i SERIES 200-400mm 2″ M BYPASS
- MUNI BALL i SERIES 500-1000mm 4″ M BYPASS
- MUNI BALL i SERIES 600-1200mm 4″ M BYPASS
- MUNI BALL i SERIES 1200-1800mm 4″ M BYPASS
- MUNI BALL i SERIES 1400-2400mm 4″ M BYPASS
- MUNI BALL i SERIES 380-800 6″ M BYPASS
- MUNI BALL i SERIES 500-1000 6″ M BYPASS
- MUNIBALL i SERIES 600-1200mm 6″ M BYPASS
- MUNI BALL i SERIES 600-1500 6″ BYPASS
- MUNI BALL i SERIES 1400-2400mm 6″ M BYPASS
- MUNI BALL i SERIES 1200-1800mm 8″ FLANGED
- MUNI BALL 100-200mm i SERIES with 1/2″ M Bypass & Ribs
- MUNI BALL 150-300mm I SERIES 1″ M Bypass & Ribs
- MUNI BALL 200-300mm i SERIES 2″ M Bypass & Ribs
- MUNI BALL 200-400mm i SERIES2″ M Bypass & Ribs
- MUNI BALL 300-600mm i SERIES 3″ M Bypass & Ribs
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